Revolutionizing Sensing Technology: Embracing Affordable Fully Printed Infrared Sensors

The world of high-end surveillance, medical imaging, and environmental monitoring has long been held back by a single, frustrating factor: cost. While the camera in your smartphone can capture stunning visible light photos for a few dollars, sensors that can "see" in the infrared (IR) spectrum—vital for seeing through smoke or diagnosing health issues—often cost thousands.

A series of groundbreaking studies, recently published in ACS Nano and Advanced Functional Materials, is set to change that. Researchers have developed a way to fully print high-performance infrared detectors using "functional inks" made from lead sulfide (PbS) nanocrystals.

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The Breakthrough: Printing High-Tech Sensors

Traditionally, making infrared sensors requires expensive, high-temperature manufacturing. By using colloidal nanocrystals, scientists have found a way to "print" these devices at room temperature.

Why This is a Game-Changer:

  • Extreme Affordability: The materials for a single detector cost less than 20 cents per square centimeter.
  • Lightning Speed: Using automated robotic systems, a detector can be printed in just 14 seconds.
  • Minimal Waste: Unlike traditional methods that "wash away" expensive materials, these printed drops use nearly 100% of the active material.

Comparison of Printing Approaches

FeatureAll-Inkjet PrintingRobot & 3D Printing
Method

Precise layer-by-layer jetting.

3D frame with a single robotic drop.

Production Time

~3 minutes per detector.

 

~14 seconds per detector.

Scalability

Limited by nozzle clogging.

 

Highly scalable for large arrays.

Detectivity ($D^*$)

 

$\sim2\times10^{10}$ Jones.

 

$\sim2\times10^{12}$ Jones.

 

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The Future: From Lab to Living Room

This isn't just a laboratory curiosity. Because these sensors can be printed directly onto delicate silicon chips (CMOS), we are on the verge of seeing low-cost infrared cameras integrated into everyday technology. From safer self-driving cars that can see in the dark to affordable medical imagers for clinics, the future of vision is being printed one drop at a time.

Sources:

  • YousefiAmin, A., et al. (2019). "Fully Printed Infrared Photodetectors from PbS Nanocrystals with Perovskite Ligands." ACS Nano.

  • Killilea, N., et al. (2019). "Pushing PbS/Metal-Halide-Perovskite Core/Epitaxial-Ligand-Shell Nanocrystal Photodetectors beyond 3 µm Wavelength." Advanced Functional Materials

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